Flaring and Swaging Pipes

Flaring and Swaging Pipes

At Kalyros Engineering LLP, we specialize in the advanced techniques of flaring and swaging pipes, delivering high-quality, precision-engineered solutions for a wide range of industrial applications.

Our expertise ensures durable, reliable, and efficient piping systems tailored to meet the unique needs of industries such as oil and gas, plumbing, HVAC, automotive, aerospace, and more.

What Are Flaring and Swaging?

Flaring

Expands the end of a pipe into a conical or bell shape to create a wider opening for secure, leak-proof connections.

Swaging

Reshapes or reduces the diameter of a pipe end to fit into smaller fittings or connect to another pipe.

Leak-Proof Connections

Flaring enables tight seals without welding and is commonly used in plumbing and refrigeration.

Precision Engineering

Both processes provide precision and reliability where accurate pipe connections are essential.

Industrial Applications

Suitable for oil and gas, HVAC, automotive, aerospace, plumbing, and other industrial applications.

Advanced Equipment

Manufactured using state-of-the-art equipment and skilled craftsmanship.

How Kalyros Engineering LLP Manufactures Flared and Swaged Pipes

Material Selection

High-quality stainless steel, carbon steel, copper, aluminum, or alloy pipes are selected.

Cutting & Preparation

Pipes are cut, deburred, and cleaned for smooth shaping.

Flaring Operation

Conical dies expand pipe ends, typically 37° or 45°, using hydraulic or CNC machines.

Swaging Operation

Rotary or die-based swaging reduces or reshapes pipe ends, performed hot or cold.

Inspection & Quality Control

Each pipe is checked for dimensional accuracy, strength, and finish.

Finishing

Pipes undergo cleaning, coating, or passivation for corrosion resistance.

Materials and Grades Used

We offer flared and swaged pipes in a wide range of materials and grades to suit different industrial requirements.

Stainless Steel – 304, 316, 321, 347
Carbon Steel – ASTM A53, A106, API 5L
Copper & Alloys – ASTM B88, B280
Alloy Steel – ASTM A335 grades
Nickel Alloys – Inconel, Monel, Hastelloy
Aluminum – 6061, 6063
Other Exotic Alloys – Titanium, Duplex SS

Applications of Flared and Swaged Pipes

Oil & Gas

Plumbing & HVAC

Automotive & Aerospace

Chemical & Pharmaceutical

Construction & Structural

Marine & Offshore

Power Generation

How Flared and Swaged Pipes Are Used

Flaring

Used for compression fittings, connecting to valves, pumps, and flare stacks in oil & gas.

Swaging

Used for pipe size transition, reinforcement, and permanent joints in structural systems.

Why Choose Kalyros Engineering LLP?

Advanced Technology – CNC and hydraulic machines ensure precision and repeatability.
Skilled Workforce – Expert engineers and technicians in pipe fabrication.
Customization – Tailored flare angles, swage dimensions, and material selection.
Quality Assurance – Rigorous inspection, hydro testing, and certification.
Industry Expertise – Proven across oil & gas, HVAC, automotive, aerospace, and more.
Global Standards – Compliance with ASTM, ASME, API, ISO, and EN specifications.
Sustainability – Eco-friendly practices and recyclable material usage.

Additional Services

Pipe Fabrication

Cutting, welding, bending, and assembly.

Coating & Finishing

Epoxy, galvanized, and passivated treatments.

Testing & Certification

Hydrostatic, NDT, and MTC traceability.

Consulting & Design

Engineering support for optimized systems.

Global Supply

Sourcing and delivery worldwide with competitive pricing.

Industry Standards and Specifications

ASTM A53, A106, A312
ASTM B88/B280
ASME B31
API 5L, ISO 3183
EN 10219

Whether you need flared pipes for HVAC, swaged nipples for oil & gas, or custom-engineered solutions, Kalyros Engineering LLP is your trusted partner in precision pipe fabrication.

Contact us today to discuss your requirements or request a quote.

Looking for Reliable Flaring & Swaging Pipes?

We deliver precision, quality, and durability you can trust.

CONTACT US TODAY
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